I was asked by a mate of mine who works for "Heliexperiences" to help build a helicopter simulator. They had all the basic software and flying hardware but wanted to put it all together into a permanent enclosed faux helicopter. It had to be done in a couple of days and the budget was very tight. We made a couple of timber patterns and with a router duplicated the profile on to some thicker board. We fabricated a steel frame to hold it all together (it also had to hold the weight of a large plasma screen ) . Its debut was at the Melbourne show and apparently it was a big hit.